Polyester Recycling and Pelletizing 

The largest contractor in all of Taiwan, a professional recycler of waste man-made fibers and fabric trimmings waste, approved by the Environmental Protection Agency.

After the EU signed a plastic ban in 2018, it mandated that by 2025, the proportion of recycled material in plastic products should reach over 25%. In recent years, the source of recycled PET bottles has been severely lacking. This project hopes to use waste yarn/fabric as a source to develop polyester raw materials that can replace plastic products.

Recycle


Categorization


Produce

Pelletizing

What can we do with the polyester pellets?

          The process where used polyester products or waste are collected, processed, and then pelletized (turned into small pellets or granules) for reuse. These recycled pellets can then be used to produce new polyester fibers, fabrics, or plastic products. The process helps in reducing waste and promotes a circular economy in the textile and plastic sectors.

Superior to market conditions

The difference between our company's natural process technology and the chemical decolorization processes on the market.

Cost-Benefits: 

Our process costs are up to 10 times lower than the mainstream market's chemical decolorization methods.

Risk Reduction:

 Our technique eliminates the uncertainty of azo dyes or heavy metal dyes that might be present in traditional dyeing processes and post-chemical methods.

Energy and Resource Savings: 

The chemical decolorization process requires a significant amount of energy and resources, used to remove the color from garments and convert it into transparent polyester plastic particles.

Environmental and Social Responsibility:

 We avoid the generation of waste from chemical methods that require incineration or burial, reducing secondary pollution and additional costs.

Comparison between our company's patented agitation reactor and traditional granulation

The plastic granules produced by traditional simple crushing granulation equipment have a viscosity "IV value" of about 0.58 or lower, making filament drawing quite challenging. Fortunately, with our company's patented equipment, the viscosity "IV value" can be increased to as high as 0.85. Furthermore, traditional used-clothing crushing granulation equipment, due to its short manufacturing process and lack of uniform stirring methods, results in significant color variations in the finished plastic granules. This makes it impossible to use directly for large-scale fabric production of a single color.

Production Process